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CALIPERS

EQUIPMENTS NEEDED:

  • MASTER GAGE BLOCKS
    (GRADE 1)
  • RING GAGES
    (.0001)
  • PIN GAGES
    (.0001)
  • OPTICAL PARALLELS
    (4/8 MICROINCH)


  1. INSPECT FOR GENERAL APPEARANCE, RUST, NICKS, AND SMOOTH FUNCTION OF MOVING PARTS. USE SCOTCHBRITE VERY FINE PAD TO REMOVE SPINDLE RUST. USE TOOLING STONE TO REMOVE SPINDLE NICKS.

  2. WHEN OILING TRACK, USE HIGH GRADE INSTRUMENT OIL. WIPE JAWS CLEAN BEFORE EACH MEASUREMENT.

  3. BRING O.D. JAWS TOGETHER, INDICATOR POINTER SHOULD REGISTER ZERO ON DIAL. PLACE PIN GAGE BETWEEN JAWS AT ABOUT (1/8 FROM TIPS OF JAWS AND AT BASE OF JAWS). THE DIFFERENCE BETWEEN READINGS INDICATES THE AMOUNT OF TIP WEAR.

  4. MODELS WITH KNIFE EDGE O.D. JAWS ARE CHECKED SAME AS STEP 3.

  5. MEASURE A RING GAGE WITH THE I.D. JAWS AND OBSERVE VALUE.

  6. CHECK DEPTH ROD USING GAGE BLOCKS. COMPARE READING WITH GAGE BLOCK SIZE. IF THE CALIPERS HAVE ADDITIONAL DEPTH MEASUREMENT SURFACE VERIFY IN SAME MANNER AND RECORD ACTUALS.

  7. IF PREVIOUS CHECKS ARE ACCEPTABLE, USING O.D. JAWS, MEASURE GAGE BLOCK COMBINATIONS AT POSITIONS ALONG THE BEAM AND OBSERVE THE VARIATIONS, A TOTAL OF THREE READINGS (ZERO AND TWO OTHERS) ARE REQUIRED FOR CALIPERS UP TO 12" AND ONE ADDITIONAL READINGS PER FOOT OVER 12".

  8. WEAR ON GAGING SURFACE OF JAWS, MAX .0005" FOR FIRST 1/8" FROM END OF JAWS.

  9. ACCURACY OF 1 DIVISION OVER THE ENTIRE RANGE.

  10. CHECK MEASURING SURFACES FOR WEAR WITH OPTICAL FLATS.

  11. CALIPERS REQUIRING ADJUSTMENT OF MORE THAT 1 GRADUATION WILL BE CHECKED FOR AN "OUT OF TOLERANCE" CONDITION. ANY ADJUSTMENT OF MORE THAN ONE GRADUATION REQUIRES CALIBRATION RECALL CYCLE REDUCTION. ADJUST MICROMETERS PER THE MANUFACTURERS INSTRUCTIONS.

  12. RECORD THE SERIAL NUMBER OF THE EQUIPMENT, AND THE CALIBRATION DATA (HIGH, MIDDLE, AND LOW READINGS).

  13. ATTACH A COMPLETED CALIBRATION STICKER TO EACH CALIPER AND VERIFY THAT IT IS SERIALIZED.

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Advanced CMM, Inc.
2002